Arkay Debuts Advanced AI Print Technology In New Equipment
AI Print Technology
At Arkay, we have an ongoing commitment to the future with our investment in state-of-the-art technology and equipment. Our latest AI print technology solutions are incorporated into our Heidelberg printing presses, allowing them to function seamlessly through learned understanding. Our current equipment is also set up with state-of-the-art cold foiling and double Flexo coating units for cost-effective solutions and special effect opportunities.
We continue to incorporate high speed manufacturing with our latest Bobst Expertcut Die Cutter and Blanker. It’s the fourth one we’ve integrated into our high performing finishing department, and it yields speeds of over 9,000 sheets an hour with power register and pinpoint accuracy.
Another recent investment has been in 2 Diana folding carton gluers from MK Masterwork, offering high processing quality, short make-ready times and consistent user-friendliness. These high-speed gluers – enabled by our auto case packers for running at maximum speeds – incorporate AI learning into our Accucheck quality control camera systems, ensuring that defects are ejected before anything can be shipped to our clients.
As we embrace change, we ensure our own future, as well as that of our customers. With an eye on what will benefit you, we affirm our continued success in this, Arkay’s 2nd century in business!
More About Our Heidelbergs
These advanced printing presses use artificial intelligence and machine learning to help us automate smartly, work efficiently, and offer the finest print quality in the industry. Here are some of the benefits we employ to better serve our customers.
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Minimal operator intervention. AI algorithms reduce manual setup and improve efficiency throughout the printing process. Presses can operate with navigated or autonomous workflows.
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Streamlining transitions. The Heidelberg’s intelligent system for print job changes compares current press settings with the new job’s requirements and generates a job change program.
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AI-based consulting. Performance Advisor Technology (PAT) analyzes data in real time and offers recommendations for printer optimization, reducing waste, saving time, and boosting productivity.
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AI Assistants. Intelligent graphic assistance is available to optimize powder usage, select the appropriate wash program, enhance ink presetting accuracy, and recommend optimal ink and dampening settings.
The “print industry of tomorrow” is here. We are now using AI print technologies to successfully address challenges such as rising costs, labor shortages, and short print runs — all while delivering high quality premium packaging to our customers.
More About Our Diana Folding Carton Gluers
Diana folding carton gluers, manufactured by MK Masterwork, are high-performance machines designed to produce a wide range of folding cartons. AccuCheck, its inline inspection system, uses high-resolution cameras and software to detect defects in real-time during the folding and gluing process.
The cameras capture high-resolution images of cartons as they move through the gluer at speeds of up to 650 m/min. These cameras are strategically placed to inspect critical areas like glue lines, folds, and embossing. Machine learning allows AccuCheck to adapt to new carton designs without extensive reprogramming. As cartons pass through the gluer, the images are processed in real-time and analyzed against the trained model to identify defects.
If a defect is detected, AccuCheck triggers an ejection system to remove the faulty carton from the production line, ensuring only compliant cartons proceed to packing, minimizing waste and maintaining high throughput. The automation abilities of these advanced AI algorithms lower costs by reducing manual inspections, human errors, rework, and scrap.
The Diana gluer’s advanced AI capabilities make it a critical component of Arkay’s modern packaging production efforts.
